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Onehundred Boardz offers in-house design and manufacturing of your carbon fiber parts or assembly systems. We can easily design & produce your prototype, first product and meet volume production requirements by demand. With our own production we have extensive experience which we can apply to your product technical requirements and production. We specialize in 3D design, carbon production with RTM (resin transfer molding), VIP (vacuum infusion process), hand-layup procedures, mold production, CNC plastic part production and 3D printing production.
3D DESIGN
We offer 3D modeling using modern software tools. We can create simple part or complex subassembly of your system. We specialize in design and production of carbon fiber parts with existing plastic and aluminium components.
- 3D modeling
- Creating subassembly of your system
RTM - RESIN TRANSFER MOLDING
RTM is a process for manufacturing high performance composites with injecting the resin into closed-mold. By laying up reinforcement material dry inside the mold, any combination of material and orientation can be used, including 3-D reinforcements. Part thickness is determined by the tool cavity. This process produces parts with two finished surfaces. Fast cycle times can be achieved with heating up the tooling. We offer production of the parts in small volumes (1-100).
- Producing parts with two finished surfaces
- Fast cycle times
- Production of the parts in small volumes (1-100)
VIP - VACUUM INFUSION PROCESS
VIP is a cost-effective process for making high quality composite parts. The VIP uses vacuum to infuse resin into the laminate. The fibres are laid dry onto the one-sided mold and seal closed using a vacuum bag or a counter mold. The advantage of the vacuum infusion process is to create a laminate with very high fibre content, thereby creating a very high strength and stiff part at minimum weight. Final product consists of one finished surface. Fast cycle times can be achieved with heating up the tooling. We offer production of the parts in small volumes (1-100).
- Producing parts with one finished surface
- Fast cycle times
- Production of the parts in small volumes (1-100)
HAND-LAYUP PROCEDURE
In typical hand lay-up procedure reinforcements are laid onto a mold or core part and manually wet out using brushes, rollers, or through other means. Vacuum bag is being used to suck excess resin out of the laminate. We offer surf board production or production of other parts in small volumes (1-100).
- Part production
- Surf board production
- Production in small volumes (1-100).
MOLD PRODUCTION
We offer production of aluminium molds or in-house production of gelcoat-epoxy molds for complex shapes based on casting from father molds, which are usually produced from MDF or Cibatool material. Based on our experience we can advise and produce most appropriate molds for production.
- CNC milled aluminium molds
- Casting gelcoat-epoxy molds from father molds (MDF, Cibatool,…)
- Advise and produce most appropriate molds for production
CNC PLASTIC PART PRODUCTION
We offer production by demand of CNC milled plastic parts for your product. Plastic parts are usually part of complex carbon product.
- CNC milled plastic parts
- Usually part of complex carbon product
3D PRINTING PRODUCTION
We offer production by demand of 3D printed plastic parts for your product. 3D printed plastic parts are usually part of prototype or other carbon product.
- 3D printed plastic parts
- Usually part of prototype
Effortless. Durable. Very high quality.
Carbon Mast Track
Developed with intention to give best possible performance. Made to last forever. It can be yours in a week.
Timeless joy.
Divison II Boards
New Davidson Board (2021 shape by Jonas Davidson Vitell) & Lechner A390 replica produced by Onehundred Boardz.
